Drivetrain System Design
High-performance vehicle drivetrain design and manufacturing for Formula SAE racing
Role
Lead Designer
Year
2023-2024
Tools
SOLIDWORKS, CAM
Project Overview
As Shop Manager at University of Toronto Formula SAE Racing (UTFR), I led the design and manufacturing of the drivetrain system for our high-performance racing vehicle. This project involved comprehensive engineering analysis, precision CAD modeling, and hands-on manufacturing.
Key Features
- High-torque power transmission system optimized for racing conditions
- Lightweight design using advanced materials and manufacturing techniques
- Precision alignment and assembly for maximum efficiency
- Integration with suspension, steering, and chassis components
Design Process
The design process involved extensive CAD modeling in SOLIDWORKS, finite element analysis for stress testing, and iterative prototyping. I collaborated with team leads across different subsystems to ensure seamless integration and optimal performance.
Manufacturing
Manufacturing involved precision machining, welding, and assembly. I provided consultation to team members and ensured all components met strict tolerances and quality standards. The project required careful coordination of workshop activities and equipment maintenance.
Results
The completed drivetrain system successfully integrated into the racing vehicle and demonstrated excellent performance characteristics. The project enhanced my skills in vehicle engineering, team leadership, and manufacturing consultation.